Backflushing

Administration > System Initialization > Configuration Wizard > Production > Material posting > Backflushing

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The attitude for backflushing or pre-allocation functions in reservation or allocation window can be defined here.

 

PATH: Administration > System Initialization > Configuration wizard > Production > Material posting > Backflushing.

 

See

Display - Material requirement

Reservation requirement report

Reservation

Material issue

Allocation

 

 

Name

Description

Issue quantity changeable

Backflushing is performed according to settings "Material issue  automatically at" via backflush work order or at the moment of time receipt (confirming an operation).

 

Possible settings:

Set.

Description

No

The quantity to be issued is automatically pre-allocated. See Material issue – pre-allcoate marked entries). Batches, Serial number, bin locations, reservations and all rules are taken into account.

 

Negative BOM items are posted in automatically if:

- it is a normal item,

- it is not in a bin location warehouse,

- automatic number determination was activated for batches and serial numbers.

(beas9.0-000-003-014)

 

See Edit BOM position – Quantities

(beas9.0-000-003-014)

 

In case of quantity differences there is a query, see Behavior at quantity discrepancy.

 

Note:

If option "Posting from allocation warehouse" a warehouse was stored, only this will be considered.

 

When working with batches and disabled automatic batch determination, but the BOM contains batch-related items, the following scenarios are possible:

 

WEB-Service/Server mode: batch items are not issued.

Normal mode: The Standard issue window is opened, where the batches can be selected.

(beas9.0-000-002-019)

Yes

The Standard issue screen is opened (issue material). Material to be issued will be pre-allocated. Pre-allocation for batches and serial numbers is also supported. For bin location items the stored sorting of withdrawal (priority) is considered. The reservation system is fully supported.

Reservation system is fully supported.
Scanners are supported.

Assignment Serial number – Serial number is possible. Negative BOM items are posted in.

 

See above setting "NO" and Edit BOM position – Quantity.

 

Yes beas 2009, no beas 2009

 

With beas 9.3 PL 3 you can't use this settings.
But if you defined this in previews version, then it's working. Please change this fast as possible.

Note: This posting function is to be disabled as of early 2020 and will not be available

Behavior at discrepancy of quantity

Setting refers to window "quantity changeable" but it is also visible of quantities are not changeable, because this window opens for example then, if  batches or serial numbers could not be withdrawn automatically.

Setting

Description

Query

Query whether backflushing is to be performed with the indicated quantities

Allow

Book immediately, no query

Block

Selected quantity and default quantity have to match, otherwise the procedure cannot be completed.

 

Note:

Refers only to backflushing processes

WEB-applications may have different behavior

fert_retrabchk, N=Allow;A=Query;L=Block, Standard=A

Issue only from default warehouse

If option is enabled, at backflushing only the warehouse set up in BOM is displaye for selection. No issue from other warehouses (eg. allocation warehouse) If goods are reserved on other warehouses, there will be no access.

 

Exception: with automatic allocation, in case goods are located on other warehouse, they will be used from there.

Accept Function "Adjust and Enter"

At shortfall of stock: Allow "posting with adjusted quantity ? If not, the process is canceled.

Consider cut-off quantity

 

YES: Generally at reservation, material posting etc.

NO: only at planning, not at reservation, allocation, issue

Not at backflushing: affects only the function "backflushing" (eg. time receipt with last operation) (from beas9.0-000-003-002). scrap quantity is ignored. This option is not available at "Quantity changeable = beas2009-Version"

 

IMPORTANT:

If material is posted with the time receipt and in field "scrap" a quantity is entered, select setting:  "only at backflushing" as otherwise too much material could be issued

Example

Production quantity 10 pcs, planned cut off for assembly

Reported: 10 pcs

 

If the option was enabled, the planned 5 pieces off-cut are taken into account

issue quantity = 15 * BOM quantity

 

If the option was disabled, only the material of the reported order quantity is posted, in this case: issue quantity = 10 * BOM quantity

 

Note:

Settings has no effect on the cut-off stored in the BOM.

 

See

Cut-off

Work order position - assembly tab - cut-off

Scrap consider

Select "Yes" to consider scrap, and "not at backflushing issue" to omit the consideration of scrap

at backflushing issue.

Scrap at reporting negative BOM

Yes: scrap quantity can be entered reporting negative BOM quantity

No: no scrap can be entered reporting negative BOM quantity

Also post batches

Pre-allocation function (reservation, allocation) and backflushing function affected

For batch-managed items, the inventory posting cannot be set to backflushing (see Item Master Data - Issue method). The backflushing function of Beas allows the automatic booking of batch-managed items as well. This option can be activated if its booking is generally desired.

 

Batches can be received and issued using "backflushing".

Setting

Description

Yes

Batches are pre-allocated and backflushed (issued).

No

Batches are not made available for backflushing. In this case only a Goods issue is possible.

 

Click on the cogwheel symbol right next to the selection to enter a script.

 

The following variables are available:

 

e_backflush_itemcode = the Material number

e_backflush_belnr_id = the Work order number

e_backflush_belpos_id = the Work order position number

e_backflush_pos_id = the Bill of Materials position

 

Return:
return failure: no automatic pre-assignment
return success: Charge (or serial) will be pre-assigned automatically

 

Example:

 
// backflush only if Item udf "u_backflush"=Y
select "U_backflush" into ls_backflush from "OITM" where   
    "ItemCode"=<e_backflush_itemcode,dbstring>
if <ls_backflush> = Y then
    return success
end if
return failure

 

fert_rserie (N=No, J=Yes)

Automatic batch issue by

Possible selection:

Type

Description

No

no automatic selection

Batch Number

Withdrawal by batch number

Batch Attribute

Withdrawal according to certain attributes

Batch Location

Withdrawal by location

Release Date

withdrawal by date, kind of FiFo (First in, first out)

Manufacturing Date

withdrawal by date, kind of FiFo (First in, first out)

Expire Date

withdrawal by date, kind of FiFo (First expired, first out)

 

Note:

The combination "No" with also post batches set to Yes" and issue quantity changeable set to "No" will lead to errors, as batches are to be posted, but quantities may not be changed.

 

Sorting affects inventory list in material issue screen, in reservation and allocation window.
See Reservation window Inventory list

 

If the batch quantity is not sufficient, (for example due to blocked batches) only the available quantity will be posted.

 

See

Reservation window - pre-allocate

Material posting - pre-allocate marked

Pre-allocation - extended rules

issue blocked batches

Selection

Description

blocked batches not selectable

blocked batches are not displayed for selection (fert_apoblockbatch=H=Standard setting)

manually

blocked batches can be selected after a warning message (fert_apoblockbatch=M)

allowed

blocked batches can be selected without query (fert_apoblockbatch=J)

Batch Balance issue

(issue remaining batches)

At final posting (order time receipt – completion confirmation) or at any other backflushing process.

See Edit bill of materials – issue remaining batches

Variable fert_restchargeoff, (A)llways, (C)lose-Message, default A

Also post serial numbers

For serial number-managed items, the inventory posting cannot be set to backflushing  (see Item Master Data - Issue method). The backflushing function of beas allows the automatic booking of serial number-managed items as well. This option can be activated if its booking is generally desired. This option then automatically applies to all serial number-managed items.

Important: Serial numbers can only be issued using "backflush".

Set.

Description

Yes

Serial numbers are pre-allocated and backflushed (issued).

No

Serial number items are not made available for backflushing. In this case only a manual issue is possible.

 

Click on the cogwheel symbol right next to the selection to enter a script.

 

The following variables are available:

 

e_backflush_itemcode = the Material number

e_backflush_belnr_id = the Work order number

e_backflush_belpos_id = the Work order position number

e_backflush_pos_id = the Bill of Materials position

 

Return:
return failure: no automatic pre-assignment
return success: Charge (or serial) will be pre-assigned automatically

 

Example:

 
// backflush only if Item udf "u_backflush"=Y
select "U_backflush" into ls_backflush from "OITM" where   
    "ItemCode"=<e_backflush_itemcode,dbstring>
if <ls_backflush> = Y then
    return success
end if
return failure

 

fert_rserie (N=No, J=Yes)

Posting from allocation warehouse

If a warehouse is entered here, at Issue - automatic pre-assignment only this warehouse will be taken into consideration. In case of automatic backflushing without query only this warehouse will be used.

 

If the quantity is set to "changeable" other warehouses can be selected.

 

Note:

An allocation warehouse can be set up per work station. In contrast to this setting, such setup has only effect on withdrawal sorting. See: Allocation window

 

Edit warehouse master data to define allocation warehouses. This effects the warehouse selection field in Allocation window.

 

Material posting with scanner

The active field is always the entry field in the lowest line. This can be used for registration via scanner. There are two settings:

Production > Material posting > Backflushing > Material posting with scanner.

 

Active:

A matching batch or serial number is searched. If an entry is found, it will be used and the required quantity is accepted. If no entry is found, an error message is issued: no entry found.

If the entry is blocked, (batch status, blocked bin location) the entry is not accepted, a message is issued.

 

Inactive:

Beas searches for the following entries: Batch number: field is selected, the cursor is set to quantity field.

Serial number: quantity is accepted immediately.

Item: entry selected, cursor is set to quantity field.

 

If no matching entry was found and the entry is numeric, the current entry is accepted including the quantity.

Error messages are issued in no case.

 

See

Configuration wizard – Material posting with scanner

Reservation

Material issue

Allocation

External operation Allocation

External operation issue

 

beas9.0-000-003-006, beas9.0-000-002-024, fert_scanbatchqty (J)

Required quantity 0 display

Setting affects Reservation / allocation / provision and issue window as well as material requirement list.

Active by default: BOM items with requirement quantity less or equal 0 are displayed

 

Inactive: BOM items with requirement quantity 0 are displayed only, if in list - right-click Filter "all" was selected.

 

See

Reservation requirements list

Reservation

Material issue

Allocation

 

beas9.0-000-0033-008, fert_viewplan0qty

Reservation, Material issue - extended display

Setting affects reservation window, allocation window, provision and material issue window

 

Enabled:

 

If extended view is enabled, additional information is displayed, and the system reads more information.

The following additional information will be available:

 

planned production inflow

planned production outflow

stock on blocked warehouses

reservations on sales orders

Stock: blocked batches are presented as "blocked stock"

minimum stock

maximum stock

balance

 

For additional information on these fields see Inventory history

Performance: This extended view is computationally extensive. With large  amounts of data calculation may take considerably long. 

 

Disabled:

 

If disabled, the above mentioned fields cannot be selected.

Stock: all stock of all warehouses (except the blocked ones) are displayed. Batch status is not considered.

Note: In window settings all fields are available, but these described fields are not visible in the List itself.

 

By default, Extended view  is enabled.

See Reservation window - Columns

Display - Materials requirement

Reservation Requirement list

Reservation

Material issue

Allocation

reswinext

 

back to material posting


Help URL: https://help.beascloud.com/beas202102/index.html?retrograd_abbuchen_option.htm