Merge

MRP > Production Request > Merge

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With a collective production order several different assemblies can be combined into one work order. This simplifies and shortens the creation of work orders, and the cost analysis is restricted to the complete work order.

 

Conditions for merging

The structure of the work sequences must be the same, and the work sequence numbers with the appropriate resources must match. Job times may differ. These are summed as fixed times (time per=0 ) and entered.  As setup time, the largest set-up time of all assemblies is used. Phantom assemblies can also be used.

Routing position numbers need to be unique, because they are not renumbered. Position numbers in operation sequences of sub-assemblies may not overlap with the position numbers of the superordinate assembly. If this happens, existing entries are overwritten and times are summed up.

 

The production order is created here as follows:

First position: In the first assembly position no assembly is stored, but all the accumulated work sequences and Bill of materials items. All time receipt and material reports are submitted to this position.

Following positions: Each item which was chosen for the collective work order is inserted as a separate item. These assemblies have no BoM items and no routing. To these position the postings of the assemblies are made.

 

hmtoggle_plus1Example:

 

Restrictions

1. In retrospect, it is not possible to identify what costs are incurred for which assembly. A post-calculation is possible only for the complete work order. "Like manual posting" needs to be selected as valuation method.

see Tip

2. The collective production function is only available when evaluation is performed at standard price or price list. If, for evaluation some kind of "evaluation price" (post calculation price) is set, this function is hidden. The production lot size is not taken into account.

3. Batch or serial number tracing is possible only to a limited extent.

 

NOTE:

If in Configuration wizard > Production > Valuation and posting of assembly >Valuation anything else than "like manual posting" was set up, a special production type is required for this work order, as any other valuation method is not supported. See Administration > Definition > Production > Production type > Valuation

 

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Collective post in

Customer order to work order

Order recommendation overview

Edit BoM: Quantity

 

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Help URL: https://help.beascloud.com/beas202402/index.html?workorder_summary.htm