Total Quantity

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Describe the calculation of work order total quantity / planned quantity

 

Formula

(

(Qty. to produce in Production UoM  + Cut-Off Quantity in Production UoM)  

: Bom "Per"

* Quantity BoM in Production UoM

)

+ Calculated Scrap in Production UoM

+ Fix Quantity in Production UoM

: Conversion factor to Inventory UoM

 

= Needed Quantity

Round up with defined Round types in BoM Position

= Total Qty

 

In this chapter we describe more details about the calculation.

totalqty_wopos_jav

Field

Description

Qty. to produce

Planned Quantity in Production UoM

Cut-Off Quantity

Calculated Scrap in Production UoM

 

totalqty_bom1

 

Field

Description

Quantity

This Quantity is "per Input UoM" and calculate automatically the Quantity in "per Production UoM"

Per

Example:

I need 5 Pcs per 100 Assemblies.

Is same as 0.05 Pcs per 1 Assembly

 

Special case

If "Per" = -1, then the system ignore the quantity of assemblie

The defined quantity in BoM is a Fix quantity

 

Example:

Quantity 10 Pcs, Per=-1

Production = 200 Pcs, Quantity per 1 = 10 / 200 = 0.05 Pcs per 1 Assembly

 

Fixed quantity surcharge

Quantity per 1 Assembly in Input UoM

Calculated Scrap

Calculated Scrap Quantity  per 1 Assembly in Input UoM

Rounding Type

The rounding rule can be defined here.

ConceptRoundingType

The following settings are available:

No rounding

There is no rounding

round up

The number is rounded up. The exact decimal place can be defined in "Rounding Dec."

 

Example:

 

You have defined 1 piece per 18: the factor is then = 0.055556

If you multiply 0.555556 x (17+1) = 1.000008

After this you apply a round up --> The final result is 2

round off

Rounding at 5

From 0,5 (1 Decimal place) or 0,5 (2 Decimal places) will be rounded up.
Lower will be rounded off

 

Examples:

Requirement

Decimal place

rounded

1,45

2

1,45

1,45

1

1,50

1,45

0

1,00

Note: Only the last decimal place will be considered. Thus there is no rounding up of the second decimal place.

1,49

0

1

-1,5

0

-2

-1,45

0

-1

-1,45

1

-1,5

 

multiple of

Always the multiple will be formed, which will be indicated in "Rounding Dec."

Example:

Order multiple of 4

4, 8, 12, 16 is counted

At quantity 3 is rounded to 4

At quantity 4 the quantity 4 remains unchanged
At quantity 5 is rounded to 8

 

Example:

Order multiple of 10

10,20,30,40 is counted

At quantity 1 is rounded to 10

At quantity 10 the quantity 10 remains unchanged
At quantity 11 is rounded to 20

 

youtube Bom Rounding function

youtube Examples

 

Example 1:

A palette per 100 pieces is required
Quantity of requirement corresponds 0.01 palette per piece. But at least one palette has always to be required and from 101 pieces even 2 palettes. The BOM position will be adjusted as following for this:

 

Quantity: 0,01
Rounding type: multiple of
Rounding Dec. 100

 

Example 2:

A half piece is required. because there is no half piece. It must always be rounded up to 0 decimal place because there is no half piece.

Thus a requirement of 0,8 will actually be rounded up to 1 piece.

The following setting occurs:

 

Rounding type: round up

Rounding Dec: 0

 

 

Note:

Negative statement of decimal places are not supported.

Rounding results are always in Inventory UoM.

Help URL: https://help.beascloud.com/beas202402/index.html?concepttotalquantity.htm